How to Use an Industrial Endoscope: A Complete Step-by-Step Guide
Industrial endoscopes are essential tools for visual inspections in hard-to-reach areas such as pipelines, engines, or machinery. Whether you're in manufacturing, automotive, HVAC, or aerospace, learning how to use an industrial endoscope effectively can save time and prevent costly damage.
Step 1: Understand the Purpose of an Industrial Endoscope
An industrial endoscope, or borescope, is a flexible or rigid optical instrument used to view areas that are otherwise inaccessible. It typically features a camera probe, light source, and display screen for real-time viewing.
Why Use an Endoscope?
•Inspect internal machine components without disassembly
•Detect rust, cracks, or leaks in pipelines
•Assess conditions inside engines, turbines, or ducts
Step 2: Prepare the Required Tools and Equipment
Tools Checklist
•Industrial Endoscope (rigid or flexible)
•Charged batteries or external power source
•Cleaning cloth and alcohol wipes
•Protective gloves and safety gear (if applicable)
•SD card or USB cable for data transfer (optional)
Choosing the Right Endoscope for the Job
Select an endoscope based on insertion depth, camera resolution, and tip diameter. A flexible scope is ideal for curved pipelines, while rigid types suit linear inspections.
Step 3: Set Up the Device
Device Setup Instructions
1. Charge or insert fresh batteries into the endoscope.
2. Attach the camera probe securely to the main device.
3. Turn on the power button and allow the display to initialize.
4. Adjust the LED light intensity for clearer visibility.
Common Mistakes to Avoid
•Forgetting to check battery level before use
•Not wiping the camera lens clean
•Skipping probe connection checks
Step 4: Begin Inspection with Correct Techniques
How to Insert the Probe
1. Wear gloves and insert the probe gently into the inspection point.
2. Move the probe slowly to avoid damaging internal surfaces.
3. Watch the live feed on the monitor and look for structural defects.
4. Use zoom or snapshot buttons to document key findings.
Pro Tip:
Use rotational controls (if available) to steer the tip inside bends or joints.
Step 5: Save and Export Inspection Data
Saving Your Inspection Results
1. Press the "Capture" button to save images or videos during inspection.
2. Insert an SD card or connect via USB to download files.
3. Label and organize inspection results for reporting.
Recommended Formats
•JPEG for images
•MP4 or AVI for video clips
Step 6: Clean and Store the Endoscope Properly
Cleaning Process
1. Turn off the device and disconnect all components.
2. Wipe the probe and lens with alcohol wipes.
3. Use compressed air to remove dust from the main body.
Storage Tips
•Store the probe coiled loosely in its protective case
•Keep the device in a dry, cool environment
•Charge the battery every 1-2 months if unused
Step 7: Troubleshooting Common Issues
Problem: No Image on Screen
•Check if the probe is properly connected
•Ensure device is charged
•Try a different camera head (if interchangeable)
Problem: Blurry or Foggy Image
•Clean the camera lens
•Adjust LED brightness
•Use anti-fog spray if applicable
Problem: Stuck Probe
•Do not pull forcefully
•Gently rotate and retract
•If stuck in a pipe, use lubricant spray or consult maintenance
Step: 8 Video
FAQs about Industrial Endoscopes
Q: Can I use an industrial endoscope in water or oil?
A: Many industrial endoscopes are waterproof (IP67 or higher). Always check the specifications before inserting into liquids.
Q: How long should the probe be for automotive use?
A: Typically, a 1–1.5 meter flexible probe is sufficient for engine inspections.
Q: Can I connect the endoscope to my phone?
A: Some USB endoscopes are compatible with Android or iOS using an OTG adapter or WiFi box.
Conclusion
Learning how to use an industrial endoscope correctly ensures safe, efficient, and thorough inspections of complex equipment. From setup to post-use care, following these step-by-step practices will help you get the most out of your device while preventing common issues. Whether you’re inspecting engines, pipelines, or HVAC systems, an industrial endoscope is a smart investment for any maintenance or quality control team. Welcome to contact us!
